Design, manufacture and testing of metal molds

Metal mold making is the process of designing and manufacturing molds used to produce precise and complex metal or plastic parts. This involves using technologies such as computer numerical control (CNC) machines, electrical discharge machining (EDM), and casting. The process begins with mold design and fabrication from suitable materials. This mold is then used in processes such as metal casting or injection molding to form the final product.

Steps in the Metal Mold Making Process:

Design and Planning:

The shape and size of the mold are precisely determined, including thickness and other factors required for the final product.

Mold design requires careful consideration of precise engineering details, such as gate systems, cutouts, and ventilation.

Material Selection:

Mold materials are selected based on the required manufacturing process.

Factors such as hardness, strength, corrosion resistance, thermal conductivity, cost, and finishing requirements must be considered.

Common materials include stainless steel, aluminum, zinc alloys, and magnesium.

Machining:

Advanced technologies such as multi-axis CNC machines and electrical discharge machining (EDM) are used to manufacture extremely precise molds.

In the case of casting molds, the mold cavity structure is built, and then the mold halves are closed to form the final mold. Molding Process:

After the mold is manufactured, it is used in the designated process. For example, in casting, molten metal is poured into the mold and then left to cool and solidify.

In injection molding, a liquid material (often plastic) is injected under high pressure into a sealed mold.

Assembly and Removal:

After the metal or manufactured material has solidified, the mold is removed to extract and finish the final product.

Common Types of Metal Molds:

Casting Molds: Used in metal casting processes, these can be made from various materials such as sand or ceramics.

Plastic Injection Molds: Used in injection molding processes to produce complex plastic parts.

APV manufactures metal molds with high quality, mechanical precision, and automation. Our company adheres to the highest standards of quality and professionalism, utilizing the latest technologies and machinery to ensure a robust product with exceptional accuracy.

Precise and Professional Design

Manufactured with the Latest Machinery and Modern Technologies

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Qualified Team with Extensive Experience in the Field

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